FILLERS FOR CAST POLYMER &
SPRAY UP APPLICATIONS
NEWSLETTER
 
LITHOPOL
Fillers for solid surface casting & spray-up applications
 
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APPLICATION GUIDE  
 
SPRAY-UP APPLICATIONS
A mixture of about 30 % sprayable Lithopol 700 chips and 70 % clear gel coat or other resin is used as a spray granite material. For best covering results the Lithopol chips ratio can be increased up to 40% depending on the viscosity of the resin.
 
  • IN MOLD APPLICATIONS
  1. Spray a layer of UV stabilized clear gel-coat onto the mold.
  2. As soon as the first layer starts curing, spray the mix of gel-coat with Lithopol granules until the complete coverage of the surface of the mold. Use a spray gun with a nozzle size 5 mm minimum at a distance from the mold about 25-35 cm under air pressure of 4 bar aprox. During the spraying procedure keep the mix of the granules with the gel-coat homogenized in order to avoid settling of the granules in the matrix.
  3. As soon as the second layer starts curing, calcium carbonate or Calcilight is casted as a back pour material or fiber glass with resin is applied. If it is necessary, either a matching pigment is used in the backing material or a layer of pigmented gel coat is sprayed as a solid backing color behind the Lithopol granules before step 3.
  • POST- MOLD APPLICATIONS

    LITHOPOL may be sprayed also onto wood , plastic, acrylic and other non mold surfaces. If the surface is smooth, it should be prepared by a sand paper prior to spraying. Usually, a surface coating of a compatible color is applied first and as soon as this back coat is cured, the mix of LITHOPOL granules with resin can be sprayed. The resin or gel coat used, should have good adhesion characteristics to the surface being sprayed.
    For sanding and finishing of the part, conventional wood working tools are used. To facilitate the sanding process a clear gel coat or other clear resin can be applied as a final layer.
 
CASTING APPLICATIONS
Lithopol RM filler is used for solid surface casting applications, thoroughly wet out with a solid surface ISO NPG resin (600-800 cp). The filler to resin ratio is approximately 70 : 30. The LITHOPOL granules (grades 6000 and 8000) of the coarser size can be also added (5-15% of the filler weight) to enhance the granite appearance of the finished product. The procedure is a non gel-coat one and the final products can be machined like a wood. The surface can be easily repaired by sanding and polishing. A vacuum mixer is not necessary unless it is required by the technical characteristics of the final product.
 
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The company does not accept any liability whatsoever from the information supplied in this data sheet. The customer must determine the suitability of the product for the intended use and is responsible for this.